wheat flour mill

With years’ practical experience in the field of wheat flour processing, KMEC has help design and set up a great number of wheat flour mills over the world, from small scale wheat flour milling line to large scale complete set of turnkey flour mill projects, we have exported our machinery to many countries such as India, Chile, Zambia, Nigeria, Argentina, Australia etc. Below are some of the projects our company worked on these years.

Wheat Flour Mills                      

The flowing projects are featured wheat flour mills we being involved building. We also offer other capacities flour mills according to customers’ needs.

20TPD Wheat Flour Production Line
This small-scale unit has the feature of low investment and high efficiency, is a small complete set of equipment which can produce continuously. It is the epitome of the big unit and the design is principle, operation is simple, maintenance is easy and covers little area.
Main Features
1) Output: process 20-22T wheat within 24 hours 2) Extraction flour : when the quality of the wheat conform the stipulation of China GB1351 <wheat> the volume weight is over 770g/L. Standard flour: 80-85% 3) Quality of the flour: conform the stipulation of China GB1355 <wheat flour> 4) Total power: 59.9KW, the voltage: 380V; 50HZ.

40TPD Wheat Flour Milling Plant
This complete sets of equipment is developed basing on the development of international market’s economy. Its feature is that the scheme of the flour is long. Which adopts break system、scratch、system and reduction system to make the flour evenly and completely. So the extraction flour is high, the flour is fine with good color and the glutenin is good. It can make several sorts of flour. Convey the stock with pneumatic lift in purifiers, in screen room adopts bucket elevator, the result of dry cleaning the raw wheat is good and the workshop is sanitary.
Main Features and  Parameters
1. Output: Process the wheat 40tons per day 2. Extraction flour: when the quality of wheat conform the stipulation of China GB1351《wheat》(the volume weight is over 770g/L). The total extraction flour of F1 flour, F2 flour and F2 flour is over 75%. a). Respective extraction flour: F1 flour: 60-63%. F2 flour: 70-73% F3flour : 75-78% b). Combined extraction flour between F1flour and F2 flour: The total extraction flour is between them, F1 flour is 30%, F2 flour is 45% c). Combined extraction flour between F2 flour and F3 flour: The total extraction flour is over 75%；Between them: F2 flour is 45%, F3 flour is 30% 3. The quality of the flour: Conform the stipulation of China GB1355《wheat flour》 4. The total power:about about 100KW. Power consumption per ton wheat: 60KW.H.the voltage: 380V.50HZ 5. The total area of the workshop is about 168㎡. (24×7×6.5). It adopts 8 sets of mills of 6F-2240/2250 style, the total length of the rollers is:40×4+50×4=360cm 6 The volume of adding the water: depending upon the moisture content of raw wheat, usually temper to 3 percent moisture, it needs 1.5T water in 24 hours. When you buy this wheat flower mill plant, you are buying a high quality food-processing unit that simply will not let you down. Backed by our high quality support services, this wheat flour mill can run 24 hours a day.

80TPD Wheat Flour Production Line
This 80 tons per day wheat flour production line have the feature of low investment and high quality. If you are looking to move further up the food supply chain or seeking new and cost effective ways of producing nutritious, high quality wheat flour, this machine is the most suitable one for you
Main Features and Parameters
1.Output: process 80T wheat per day . 2.Extraction flour: when the quality of the wheat conform the stipulation of China GB1351wheat (the volume weight is over 770g/L) 3.The quality of the flour: Conform the stipulation of China GB1355wheat flour; flour extraction rate68-75%. 4.The total power: 260.91KW,power consumption per ton wheat:  69KW.H,  the voltage: 380V,50HZ 5.The total area of the work shop is about 600㎡ (30×8×3 three storeys). or you can adopt steel frame construction(3*10*11.5m) 6.The production –line adopts 7 sets of 60 style double mills ,the total  length of the rollers :60×2×7=840cm.

100TPD Wheat Flour Production Line
The equipment of flour-milling production- line is perfect. It adopts the national advanced equipment. Its main equipment of milling flour is FMFQ5X2 style Pneumatic Mill, whose features are sealed installation, lower noises and lower power consumption. The equipment of sifting flour is FSFG6X24 style Plansifter.
Main Features and Parameters
1. Output: process 60T wheat per day . 2. Grits extraction rate:20mesh-40mesh grits about 40% Flour extraction rate: about 35% 3. The quality of the flour: Conform the stipulation of China GB1355 wheat flour 4. The total power: about 210KW,power consumption per ton wheat: 65KW.H, the voltage: 380V,50HZ. 5. The production line adopts 6 sets of 60 style double mills.

150TPD Wheat Flour Mill
The equipment of flour mill adopts the national advanced equipment. Its main equipment of milling flour is FMFQ60X2 style Mill, whose features are sealed installation, lower noises and lower power consumption. The equipment of sifting flour is FSFG6X24 style Plansifter. The equipment of purifying flour is the advanced patent product. Its features is blowing well, adjusting simple, good result of separating, the rate of ash content is reduced 60%-70% or as.
Main Features and Parameters
1.Output: process 150T wheat per day . 2.Extraction flour: Extraction flour: F1 flour: 60-63%. F2 flour: 70-73% F3flour : 75-78% (the volume weight is over 770g/L) 3.The quality of the flour: Conform the stipulation of China GB1355 wheat flour; flour extraction rate≥73%. 4.The total power: about 570KW,power consumption per ton wheat: 69KW.H, the voltage: 380V,50HZ 5.The total area of the work shop is about 1200㎡ (42×7×18 m). 4 storey. 6.The production–line adopts 12 sets 60 style double mills ,the total length of the rollers :60×12×2=1440cm.

500TPD Wheat Flour Mill
The 500TPD wheat flour production mill contains the flowing process: Precleaning Part, Cleaning Part and the Milling Part. It is a new productive line changed the design of traditional technological process which includes break system, scratch system and reduction system, its features are that the scheme of making flour route is long, and make the flour evenly and completely. Scratch system and reduction system adopt smooth roller，The milling section adopts purifier, Bran centrifugal, Bran brush, Flour checking plansifter and other auxiliary equipments to improve grinding system and shifting system efficiently and improve the flour’s precision and its color,lower the ash content, and improve the extraction rate and quality of product..
Main Features and Parameters
1.Output: process 500T wheat per day . 2.Extraction flour: when the quality of the wheat conform the stipulation of China GB1351wheat (the volume weight is over 770g/L) 3.The quality of the flour: Conform the stipulation of China GB1355-86 wheat flour 4.The total power: about 1700KW, power consumption per ton wheat: 68KW.H, the voltage: 380V,50HZ 5.The total area of the work shop is about 3000㎡ (40×12×6 six storeys). 6.The production –line adopts 24sets of 100 and 125 style double mills ,the total length of the rollers :100×2×20+125×2×4=5000cm.

Wheat Flour Milling Process

Different parts of the wheat grain are used to make different types of flour. White flour is made from the endosperm only. Wholemeal flour uses all parts of the grain: the endosperm, the wheat germ and the bran layer. Brown flour contains about 85% of the original grain, but some bran and germ have been removed.

Wheat flour milling contains the following five basic steps: Wheat Prepraing, Cleaning, Tempering, Gristing and Milling.

Preparing the wheat: Where the wheat is weighed, inspected and graded;
Cleaning: The removal of impurities like stones, dirt, metals and other seeds.
Tempering: During this stage the wheat is soaked in water to make it easier to remove the outer bran layer.
Gristing: This involves mixing different wheat to create a specific kind of flour.
Milling: Involves a number of repeated steps:
The wheat is ground by a machine equipped with rollers that break it into pieces. Then it is put through sifters. The resulting meal starts out coarse and with repeated grinding and sifting becomes fine white flour, wheat bran and wheat germ. The milling process can either produce distinct products—wheat bran, refined white flour, wheat germ—that can be packaged and sold separately, milled together to produce a whole grain flour, or blended to form different flours.
Blending: different components are blended back together to form different flours. For example, whole wheat flour is a blend of white flour and wheat bran.
Enriching & Fortifying: The addition of vitamins and minerals identified in government regulations.

Wheat Flour Milling Machine

FMFG(Q) series roller mills are newly developed wheat flour milling machine adopts a double arc flank profile belt, which has features such as a balanced transmission, low noise, and unique roll bearings. Compared to normal wheat flour mills, it is practical to operate and stable. Moreover, it is sensitive to changes in the clutch gate of roller mills. It can be operated manually or pneumatically for convenience. With the motor inside and a compact structure, it is completely enclosed, thus the operation is safe and reliable.

Features of the FMFG(Q) Series Roller Miing Machine:

• Four rollers distributed horizontally which balance the system internal force.
• Double feeding rollers, four rotator speeds and seven flute types to ensure the feeding accuracy.
• Advanced teeth-shape belt transmission with low noise and pollution free.
• Chamber suction
• .All-enclosure housing with good appearance

Wheat Flour Milling Main Equipments

• Cleaning: vibrating screen, rotary sieve classifier
• Scouring: wheat scourer, wheat brusher
• De-stone: Grading de-stoner, air-suction specific gravity stoner, air-blast specific  gravity stoner
• Magnetic separation: magnetic selector, magnetic separation plate
• Air separation: Air separation equipments will be needed after cleaning and wheat  scourer.
• Wheat water conditioning: wheat washer, dampening
• Milling: wheat after cleaning will go through mill machine, plan-sifter, purifier, then  get the flour.